6. Community Rhino Builds

This page documents a lineage of community-developed Rhino FFB joystick builds, starting with Mabo’s original design and followed by adaptations from Protomaker and Gadroc.

6.1 Mabo’s FFB Joystick Base (The Original)

Build by @mabo1972
Build by @mabo1972

This project provides the CAD files for the mechanical assembly of a VPForce kit-based FFB (Force Feedback) joystick base.

GitHub Repository: https://github.com/mabo1972/FFB-Joystick-Base-Plywood

6.1.1 Project Details

6.1.1.1 Description

This repository contains the necessary files to build a prototype of a FFB joystick base using a VPForce kit. It includes 3D printable parts, DXF drawings for laser-cut case components, and a full STP assembly in CAD.

6.1.1.2 Bill of Materials

A bill of materials is provided in the repository, which lists: * VPForce kit components * 3D printed parts * Laser-cut plywood parts * Bearings * Motor pulleys * Belts

6.2 Protomaker’s Rhino FFB Clone (Adaptation of Mabo’s Design)

Build by @otokarbalcy
Build by @otokarbalcy

This project provides the necessary files and instructions to build a DIY version of the Rhino FFB Stick base. It is an adaptation of Mabo1972’s original design, optimized for 3D printing.

GitHub Repository: https://github.com/protomaker964/Rhino-FFB-Clone-3D_Printed

6.2.1 Project Details

6.2.1.1 Description

This project is a clone of the Rhino FFB Stick base, designed for 3D printing. It requires a VPforce 57BLF03x2 motor kit and includes 3D parts for various gimbal pulley sizes. The design is an adaptation of the original work by Mabo1972.

6.2.1.2 Requirements

  • VPforce 57BLF03x2 motor kit
  • 3D printer
  • Various electronic components (see parts list in the repository)

6.2.1.3 Features

  • Optimized for 3D printing.
  • Includes different gimbal pulley sizes.
  • Detailed parts list and instructions are provided in the repository.

6.3 Gadroc’s FFB Joystick (Based on Mabo’s and Protomaker’s Designs)

This project is a 3D-printable Force Feedback (FFB) Joystick, based on Mabo’s FFB Joystick and including improvements from protomaker’s version. The design is optimized for 3D printing and uses heat-set threaded inserts.

GitHub Repository: https://github.com/Gadroc/vpforce-ffb-joystick

6.3.1 Project Details

6.3.1.1 Design Focus

  • Optimized gimbal for 3D printing to minimize support material and optimize mating surfaces.
  • Use of heat-set threaded inserts for robust connections.
  • Incorporates a single potentiometer similar to the Rhino.
  • Uses an XT60 connector for power.
  • A 72-tooth pulley for a 6:1 gear ratio.
  • Shell adjusted for 3D printing.

6.3.1.2 Open Items

  • Two-part stick adapter for adjustable stick length.
  • Throw limiters.
  • Testing of the boot clamp.
  • Optimizing screw types to reduce variety.
  • Complete the design for the base and electronics mounting.
  • Finalize the grip mount design.
  • Add hall sensor mounts.
  • Design a PCB for the controller and sensors.

6.3.1.3 Printed Parts

The following is a list of STL files, quantities, and support requirements:

Part Name Quantity Supports
Gimbal_Pitch_Inner 1 Yes
Gimbal_Pitch_Outer 1 Yes
Gimbal_Roll_Inner 1 Yes
Gimbal_Roll_Outer 1 Yes
Gimbal_Frame_Left 1 No
Gimbal_Frame_Right 1 No
Gimbal_Frame_Center 1 No
Motor_Mount_Pitch 1 No
Motor_Mount_Roll 1 No

6.3.1.4 Bill of Materials (BOM)

A detailed Bill of Materials with McMaster Part numbers is available in the GitHub repository. Key components include:

  • Bearings: 6806-2RS (x4), 6803-2RS (x4)
  • Threaded Inserts: M3, M4
  • Screws: M3, M4
  • Belts: GT2, 6mm width
  • Connectors: XT60

6.3.1.5 Assembly

Assembly instructions are not yet available, but the design is closely derived from protomaker’s version, so their assembly guide can be used as a reference.